Summary
Your Quality Manual serves as the foundation document of your Quality Management System (QMS), establishing your company’s quality policy, objectives, and organizational structure while demonstrating compliance with ISO 13485:2016, FDA QSR, and EU MDR requirements.Why is Quality Manual, Policy & Objectives important?
The Quality Manual exists because regulators need assurance that your organization has a systematic approach to quality management rather than relying on ad-hoc practices. It demonstrates to regulatory bodies, notified bodies, and auditors that your company has clearly defined quality responsibilities, measurable objectives, and a commitment to continuous improvement. Your quality policy communicates your organization’s core values regarding quality to all stakeholders, while quality objectives provide concrete, measurable targets that guide daily operations and strategic decisions. This document also establishes the management representative role, which is legally required and makes this person accountable for quality system effectiveness.Regulatory Context
- FDA
- MDR
Under 21 CFR Part 820 (Quality System Regulation):
- Quality policy and objectives are mandatory under Section 820.20(a)
- Management representative must be formally designated with authority (820.20(b))
- Quality manual must document the QMS and reference all procedures (820.40)
- Must demonstrate management responsibility for the quality system
Special attention required for:
- Management representative designation - this person receives FDA warning letters
- Responsible Corporate Officer Doctrine (Park Doctrine) - executives remain liable
- Document control requirements (820.40) for manual maintenance
- Management review integration (820.20(c))
Guide
Your Quality Manual establishes the framework for your entire QMS. Start by defining your company’s role as manufacturer, authorized representative, or distributor, as this determines your regulatory obligations and scope.Defining Your Quality Policy
Your quality policy should be a concise statement that reflects your company’s mission while committing to regulatory compliance and continuous improvement. Write it in language that resonates with your team and customers. Include commitments to meet legal requirements, maintain an effective QMS, and establish measurable quality objectives.Establishing Quality Objectives
Quality objectives must be measurable and achievable while aligning with your quality policy. Focus on QMS effectiveness rather than just product quality metrics. Consider objectives like “achieve 95% employee training completion rates,” “maintain zero major audit findings,” or “respond to customer complaints within 48 hours.” Avoid overly specific technical metrics in your quality manual, as these should be captured in your key performance indicators (KPIs) that can be updated more frequently without revising your foundational quality documents.Management Representative Selection
Choose your management representative carefully. This person will be legally accountable for QMS effectiveness and will receive regulatory correspondence including warning letters. In startups, this should typically be a C-suite executive due to the Responsible Corporate Officer Doctrine. The representative needs sufficient authority to ensure QMS compliance across all organizational levels.Organizational Structure Documentation
Document your management team with clear roles and responsibilities. Include the quality representative and other key personnel who manage, perform, or verify quality-affecting work. This provides auditors with a clear understanding of your quality organization and accountability structure.Process Overview and Exclusions
List all QMS processes your organization implements and clearly document any ISO 13485:2016 exclusions based on your product characteristics. Software-only devices can exclude sterilization and contamination controls, while hardware devices may only exclude specific requirements based on whether they’re sterile or implantable.Example
Scenario
MedTech Solutions develops a mobile application for diabetes management. As a software-only medical device manufacturer, they need to establish their Quality Manual to define their quality policy, set measurable objectives, and designate management responsibilities before pursuing FDA 510(k) clearance.Example Quality Manual Structure
Quality Policy: “MedTech Solutions is committed to developing innovative digital health solutions that improve patient outcomes while maintaining the highest standards of safety, security, and regulatory compliance. We will continuously improve our Quality Management System, meet all applicable regulatory requirements, and empower our team to deliver exceptional quality in everything we do.” Quality Objectives:- Achieve 100% completion of mandatory employee training within 30 days of hire
- Maintain zero major nonconformities during internal and external audits
- Respond to customer feedback and complaints within 48 hours
- Complete management review annually with documented improvement actions
- Ensure 95% of quality objectives are met during each management review cycle
- CEO: Sarah Johnson (Top Management)
- VP of Quality: Michael Chen (Management Representative)
- CTO: David Kim (Software Development)
- VP of Operations: Lisa Rodriguez (Business Operations)
- 6.4.2 Contamination control
- 7.5.2 Cleanliness of product
- 7.5.5 Particular requirements for sterile medical devices
- 7.5.7 Sterilization process validation
- 7.5.9.2 Implantable medical device requirements
- 7.5.11 Preservation of product
Q&A
What is the difference between a Quality Management System (QMS) and technical documentation?
What is the difference between a Quality Management System (QMS) and technical documentation?
A QMS is like an instruction manual for your company, outlining processes for designing and testing devices. Technical documentation is specific to your product and includes test plans and reports based on the high-level processes defined in the QMS. The Quality Manual is the foundational QMS document that ties everything together.
How can freelancers be added to the Quality Management System?
How can freelancers be added to the Quality Management System?
Freelancers working on device development should be added as employees if they are under contract. This ensures they are considered part of the quality management system and have access to necessary documents. Include them in your organizational structure documentation and ensure they receive appropriate training.
What are the training requirements for the management representative regarding SOPs?
What are the training requirements for the management representative regarding SOPs?
The management representative and all team members should review all relevant SOPs and certify that they have read them. This ensures compliance with regulatory requirements. The management representative specifically needs training on quality management system oversight, audit processes, and regulatory compliance responsibilities.
How often should quality objectives be reviewed and updated?
How often should quality objectives be reviewed and updated?
Quality objectives should be reviewed at least annually during management review, but can be updated more frequently if needed. Your quality manual should contain stable, high-level objectives, while specific targets and KPIs can be adjusted in supporting documents without requiring quality manual revisions.
Can quality objectives focus only on product quality?
Can quality objectives focus only on product quality?
No, quality objectives should not only refer to device quality but also the quality of your QMS and overall organizational work. Include objectives for training excellence, customer satisfaction, audit performance, and continuous improvement to demonstrate comprehensive quality management.